Beyond the Roof: Celebrating GAF Employees for Their Commitment

When developing a new roofing product, it's important to ensure it meets the local roofing codes and requirements in multiple jurisdictions. These standards are often regionally similar, but some may require additional testing or the use of certain raw materials. The product development team at GAF works hard to ensure products meet some of the strictest codes, so they can provide years of protection no matter where they're installed.Jeremiah Hershberger, GAF product manager of residential accessories, recently discussed the role codes and standards play in residential roofing product development, specifically concerning roof vent code requirements.Why Are Product Codes and Standards Important?The main purpose of building codes and standards is to maintain public health, safety, and welfare in all structures. They do this by ensuring that buildings are constructed in such a way as to minimize potential hazards, like fire, structural failure, or storm damage.Building codes exist to improve the safety and livability of buildings. They set minimum requirements for the materials and systems installed, as well as their installation methods. In the US, building codes are upheld and enforced by state, county, and city governments through the permitting and inspection processes.Standards also provide minimum design and performance metrics for products and systems. However, unlike local building codes, they are often universally upheld (nationally or worldwide). Organizations like ASTM International and the National Fire Protection Association are responsible for creating, updating, and communicating these standards. Local building codes often use these standards to set minimums for product and installation quality.How Do Roofing Codes and Standards Affect Product Development?"The goal of product development at GAF is to provide enhanced value for our customers and contractors," Hershberger explains. Ultimately, customers need to be confident in the performance of GAF products and building codes and standards provide a minimum threshold for product performance. Accordingly, they must be taken into consideration when designing products.Codes are prescriptive performance requirements for buildings. They include both the materials used to construct the building and how they're installed. All products used in a particular building must meet the local code requirements for that county or city.Standards are used as bases of comparison. Types of standards include:Testing standards that define methods and minimum acceptable resultsRating standards that provide a way to fairly compare productsDesign standards that set the criteria for specific roof system designsWhen products are developed for use in many geographic areas, they must meet several locations' requirements. For instance, when developing a new off-ridge ventilation product, GAF considers not only how much net free area (NFA) the unit will have, but also the performance characteristics required to meet Florida Building Code, Texas Department of Insurance (TDI), and Miami-Dade standards so the product can be used in areas that adhere to those codes.Why Does GAF Pay Attention to Codes and Requirements?"We want our customers to be confident in the performance of our products not based solely on our word but also on the basis of third-party standards that level set the industry," notes Hershberger. "Codes and testing requirements provide customers with that outside assurance that our products will hold up to the environmental rigors of a specific region or location."For example, TAS-100(A) tests a product's performance in wind-driven rain. The test provides information on how well a ventilation product will perform in such an environment and helps the product development team learn how likely it is that a ventilation product might leak, so we can then mitigate that risk.How Do Codes Affect Product Quality?Codes may specify what raw materials can be used to make a product or how it will perform in certain standardized tests. For instance, ASTM E108 or ANSI/UL790 Class A roofing fire ratings require a high degree of fire protection to the roof deck, which directly affect the materials used to produce these products. Similarly, the UL 2218 Class 4 impact test or the ASTM E330 Uplift Pressure Test show how a product performs under naturally occurring forces (e.g., hail or wind)"GAF strives to find the balance between performance, strength, and ease of installation (or handleability)," Hershberger says. "This often leads us to develop products that use higher grade materials (better performance over time), are simpler to manufacture with fewer points of potential failure, and are easier to install correctly (ensuring repeatability)."How Codes Affect the Development of High-Quality Roof VentsCreating high-quality roof vents and rooftop accessories didn't occur by accident. The GAF development team focuses on roofing codes and requirements through an intentional design process to drive innovation. From product ideation to design, development, and launch, the team ensures products meet or exceed several codes and standards, including:Florida Building CodeSets minimum performance standards for roof construction, such as wind resistance, fire performance, and roof ventilation requirements. Products must be approved by the state before being installed.Miami-Dade CountyThis county in Florida has some of the strictest building codes in the country due to its classification as a High-Velocity Hurricane Zone. Products used there must also be approved by the county as meeting not only Florida Building Code, but the stricter county requirements.Texas Department of Insurance (TDI)Regulates insurance companies and the insurance/claims process in the state of Texas. Roofing products are evaluated based on TDI-adopted building specifications regarding products used and installation methods.Other tests performed to ensure product performance include:TAS-100(A). Determines the water infiltration resistance of a ridge area ventilation system (ridge vents, static vents, turbines, or powered vents).Simulated snow/ice dam. Ice dams can form when a roof is not properly ventilated, leading to snow melting and refreezing along the lower edge of the roof.UL2218 Class 4 impact test. The UL2218 test is a steel ball drop test that evaluates the impact resistance of roof coverings. Class 4 products are shown to withstand the 20-ft drop of a 2-inch diameter steel ball without cracking through significant damage.Ensuring Roofing Products Are Up to the TaskThe product team at GAF routinely performs these tests to ensure roofing materials meet local roofing code requirements. The company then makes the results publicly available, helping customers nationwide rest assured that they can rely on GAF roofing products to perform as expected.For more information on the GAF ventilation products that meet or exceed code requirements, explore the ridge and off-ridge ventilation offerings.

GAF is expanding its footprint with new manufacturing facilities, increasing its plant network to over 30 locations nationwide.Summer 2024 is kicking off with the construction of a 275,000-square-foot residential shingle plant in Newton, Kansas—the first GAF location in the state. In Peru, Illinois, the new polyiso plant recently sent out its first shipment of GAF EnergyGuard™ Polyiso Insulation, the new TPO plant in Valdosta, Georgia, is gearing up to begin production this year, and in Avon Lake, Ohio GAF partnered with a third-party plant to support the research, development, and production of silicone products.New state-of-the-art facilities such as these allow GAF to continue innovating and "meet growing customer demand for our market-leading roofing product," says GAF CEO John Altmeyer. These developments also offer benefits to the surrounding areas. For instance, regional plants can help shorten product haul times (benefiting customers and the environment) as well as bolster local economies and support the communities where GAF employees live and work.Expansion to Help Meet Increasing Customer DemandThe Newton, Peru, and Valdosta plants will help meet ever-growing residential and commercial market demand, enhance best-in-class GAF service to customers, and help strengthen the overall construction industry by increasing manufacturing capacity.Currently, one in four US homes is protected by a GAF roof. To better meet residential demand, the GAF shingle plant in Newton will produce Timberline HDZ®—America's best-selling roof shingle—and Timberline® AS II shingles. Timberline HDZ® offers homeowners a high-definition look with patented GAF features like the StrikeZone™ nailing area, GAF Time-Release algae protection, and LayerLock™ Technology. For hail-prone markets, the Timberline® AS II is a UL2218, Class 4 impact resistant shingle that can also help protect roofs from wind, and algae discoloration.To better meet commercial and residential demand, the GAF plant in Valdosta, Georgia will manufacture TPO, one the most popular products for low-slope roofs. Nearly 2 billion square feet of TPO are installed annually, making up over 50% of single-ply roofs installed today.Meanwhile, the plant in Peru is helping to better serve commercial customers by manufacturing a full line of EnergyGuard™ Polyiso Insulation and EnergyGuard™ NH Polyiso Insulation. Additionally, the plant will soon offer new composite polyiso insulation boards. Polyiso Insulation is used on more than 70% new and retrofit commercial buildings, and is the highest R value per inch of any board stock insulationThe Opportunity for Economic and Social BenefitsGAF expansions can generate local, good-paying jobs and empower surrounding areas through meaningful community involvement. These benefits have been seen in the locations where GAF currently manages its workforce of 4,800, and the organization hopes to continue its progress. GAF actively invests in community resilience through its Community Matters initiatives. Community grants, in-kind donations, and hands-on support through employee volunteer efforts allow GAF Community Matters to build meaningful area relationships and help address the area's unique needs.Another benefit of adding manufacturing plants closer to end markets is the potential to reduce operational carbon emissions. Shipping products shorter distances and with fewer packing materials could positively impact energy efficiency and further support GAF sustainability commitments.Here's a look at how GAF is having a positive impact on its newer communities with the expansions.Newton, KansasIn the city of Newton, Mayor Rod Kreie notes the greater region is "excited about the significant economic and community impact this GAF expansion will bring." In addition to the jobs created through the investment GAF is making in Newton, the plant is anticipated to stimulate broader growth."We believe that this [plant] could possibly spur more development," says Erin McDaniel, director of communications for the city of Newton. "GAF is going to be a high-quality corporate partner for Harvey County and make a big positive difference in our community."The Newton plant is expected to have far-reaching impacts across the state. "The career opportunities this [plant] will provide for Kansans right now—and for future generations—will help us continue our unprecedented economic growth by keeping more of our young talent right here at home," notes Kansas State Lieutenant Governor and Secretary of Commerce David Toland.With construction work underway, shingle production is anticipated to begin in 2027 and reach full capacity by mid-2029.Valdosta, GeorgiaGAF commercial roofing operations continue to grow alongside the residential roofing business. In Valdosta, GAF has committed to purchasing 130 acres for a future GAF thermoplastic polyolefin (TPO) roofing manufacturing plant. The plant will bring 135 jobs to Lowndes County over the next six years—adding to its Georgia operations in Savannah, Statesboro, and Cumming that collectively employ 225 residents."We are dedicated to creating a more innovative future for Georgians," says Valdosta Mayor Scott James Matheson. "GAF is a great partner and addition to our community, creating new opportunities for residents and the region for years to come. We deeply appreciate the collaboration from Valdosta-Lowndes County Industrial Authority and Georgia Power on bringing GAF to Valdosta.""GAF strives to become an integral part of the communities in which we operate, and supporting the city and its residents is a top priority for GAF," explains Daniel Duston, plant manager at the Valdosta facility. For example, during the 2023 Thanksgiving for Thousands, 22 GAF employees volunteered with Second Harvest Food Bank to help distribute pantry boxes to over 865 cars and direct traffic to help keep everyone safe. Many local residents were greatly impacted by Hurricane Idalia in 2023, and participating in the food bank distribution alongside other community volunteers helped local folks who were still "displaced from their homes or recovering from the damage," Duston says.Peru, IllinoisGAF bought over 100 acres of land for the facility site in Peru and ensured over 70 advanced manufacturing and engineering jobs new to Bureau County, Illinois. Today, the 450,000-square-foot polyiso plant in Peru manufactures EnergyGuard™ polyiso products. These polyiso products have all received GREENGUARD Gold certification, verifying they have low emissions of volatile organic compounds."As a leader in modern manufacturing, we know GAF will be a great asset to this community bringing high-quality jobs and a true commitment to innovation that will benefit the city for years to come," Peru Mayor Ken Kolowski notes."GAF is dedicated to becoming a proud member and employer within the community and is excited to support the positive work happening in Peru," says Gary Ashley, plant manager at the Peru facility. One way GAF has demonstrated its commitment is through a donation to Maitri Path to Wellness in October 2023. Wellness and Recovery with Maitri is a local nonprofit organization dedicated to providing individualized, quality care for individuals struggling with addiction and mental health issues. GAF donated all the roofing materials needed for the installation of new roofs for the facility and its addition."GAF's involvement is catalyzing profound change in the lives of those on their recovery journey," explains Kelly Jones, LCSW CADC at Maitri Path to Wellness. The new roofs will help protect the facilities where the organization "offers individuals the chance to access support, cultivate relationships with peers, secure employment, pursue education, and flourish within their own community," says Jones.GAF team members in Peru have also hosted meet-and-greet community events with local nonprofit organizations within the community and continues to explore future partnership opportunities.Silicone Production in Avon Lake, OhioGAF recently partnered with a third-party plant in Avon Lake to support the research, development, and production of silicone products, expanding GAF roof coatings manufacturing capabilities. In addition, GAF is creating a CARE Training room at the site to help equip participants with hands-on skills, product knowledge, and business expertise.As North America's largest roofing and waterproofing manufacturer, we are committed to our brand promise to protect what matters most in the communities where we live and work. "Bringing world-class manufacturing plants online strengthens our ability to deliver best-in-class service and innovative solutions across the country," said John Altmeyer, CEO of GAF.Learn more about the products we manufacture, the culture of our people, and the communities we call home with this interactive map.

Protecting what matters most includes promoting the career growth of roofing industry professionals like you. That's why GAF offers a wide range of learning opportunities, including CARE courses, online training, in-person training, and roofing summits and expos.Recently, third generation roofer, Jeremy Simpson of Simpson Roofing Company, spent a day at the GAF Northeast Roofing Summit and Expo to learn more about the latest updates in the residential roofing industry. While the majority of the work the Simpson Roofing Company does is commercial, they are always looking for ways to expand their knowledge by learning about innovative ideas, new products, new software, and new technology in the residential space.Simpson attended breakout sessions on topics including Principles of Ventilation, AI in CRM, and Sales. "I love coming to these GAF summits, because they really line up all the pertinent info for your business to succeed" says Simpson, "I promise you it's worth its weight in gold!"To learn more about on demand, hands-on, and in-person training opportunities through GAF, visit our CARE Contractor Training Center.Video TranscriptMy name is Jeremy Simpson from Simpson Roofing Company. We are out of Vernon, New Jersey, and Patterson, New Jersey, two locations. Today, I'm here at the GAF Summit, and I'm looking to just learn new things. We are a third-generation roofing company. We predominantly do commercial, but all throughout the years, we've done residential. That's why we're here today at this event. We're trying to get updated on the new stuff that's coming out, specifically from GAF. Innovative ideas, new products, new software, new tech. So follow me along today as we explore the GAF summit.[00:00:45]Today, we're going into the principles of ventilation. Designs change, architecture changes, and you need new ways of ventilating. And I don't know all of them. So I want to get some info and see what GAF has to offer as far as new products and new thoughts on how to move the air around. So we just got out of our first breakout session about ventilation. A lot of math, a lot of numbers going into the calculations of moving air around in your attic space to have a really good performed roof system. I didn't know all those details. Now I know, got to use it going forward from there.[00:01:19]I just got out of the AI CRM breakout session there. A little bit of an information overload, and that was a good thing because it really showed me how much I was missing the CRM and AI, it's the future. It's coming.[00:01:37]So I just got out of the third and final breakout of today's GAF Summit, and it was about sales, and it was very interesting to see the different dynamics that take place in the residential market when you're dealing with a homeowner versus something commercial, where oftentimes you don't even get to see who you're selling to. So to find out those little intricacies inside that process was super insightful. The best part of today was everything. I love coming to these GAF summits because they really line up all pertinent information for your business to succeed.[00:02:11]Thank you so much for tagging along today. It was super fun for me. I hope you got a little bit out of it as well. And if you ever find a time to come out to one of these GAF summits, I promise you it's worth its weight in gold.