Vistas de techos

Ciencia de la construcción

Ventajas de un techo duradero para paneles solares bifaciales

By Thomas J Taylor

22 de enero de 2019

Bifacial solar cells with sun shining through.

The high output from bifacial modules could be extended for many years using a long-life membrane.

Unlike conventional solar panels, bifacial panels collect light from both sides — top and bottom. When mounted above highly reflective surfaces, their efficiency can exceed that of regular modules. Due to this benefit, bifacial panels are becoming more readily available. Estimates of the amount of increased power bifacial panels provide range between 20% and 35%. Clearly, this depends on the amount of light that each side receives. Therefore, there are implications for membrane specification when such modules are installed on low-slope roofs. The use of bifacial solar panels is growing fast, making it worthwhile to explore the topic in depth.

To understand the importance of membrane choice, it is useful to briefly review solar panel design. Conventional solar panels rely on a reflective back surface to improve efficiency as shown in this schematic:

Solar cells are not highly efficient and some of the sun's energy passes through them. By reflecting that energy back up through the cell, the probability of converting it to electrical energy is increased. The back reflective layer serves double duty, consisting of aluminum it also acts as a collector for the power being produced.

Bifacial solar panels do away with a reflective continuous metal back film and demand a more sophisticated cell design to ensure that the electrical energy is harvested efficiently. They are able to absorb solar energy from both sides with the general concept being as shown here:

Bifacial panels are not equally efficient in each direction and the rear direction usually operates at about 75% of what is achieved from the front. Clearly, such panels should be installed above highly reflective surfaces, such as cool roof membranes, as shown here:

The overall efficiency of bifacial modules is dependent upon the amount of light that reaches the rear side. LG,* a manufacturer of bifacial solar panels, has modeled how much additional power one of their panels could produce depending on the surface underneath. The following graphic from LG suggests that a white membrane could increase power output by 26.9%.

Cool roof membranes are known as diffuse reflectors as compared to mirrors which are specular reflectors. The difference is shown here:

The diffuse reflectance from a roof membrane has the potential to illuminate the underside of a bifacial solar module and drive output up significantly.

In practice, these bifacial panels are easily identified by the absence of a plastic back layer which is replaced with a glass layer, as shown in this example:

Source: Opsun Systems Inc.

There are many manufacturers of bifacial solar panels, including Canadian Solar, Jinko Solar, LG, LONGi, Sunpreme, Trina Solar, and Yingli Solar.* To enable light to enter from both sides, bifacial solar panels have glass on both faces, and therefore panel life may be longer. Additionally, bifacial panels can be produced without an aluminum frame, which may partly offset the cost of the extra sheet of glass.

As stated earlier, the output of bifacial solar panels is dependent on the reflectivity of the substrate. In the case of TPO single-ply roofing membranes, there are generally only minor differences between TPO membranes from different manufacturers in terms of initial reflectance. The critical measure is solar reflectance since it is visible light that provides energy for conversion to electricity. Solar Reflectance Index, or SRI, is not appropriate because it includes an emittance term which is a measure of heat being radiated from the surface.

The independent Cool Roof Rating Council shows GAF EverGuard® TPO to have an initial reflectivity of 0.76, in line with other standard TPO membranes. The three-year aged reflectivity is shown as 0.68, again in line with other TPO membranes. However, GAF EverGuard Extreme® has an initial reflectivity of 0.83, i.e., 7 percentage points higher than the standard TPO. The three-year aged value is stated to be 0.72.

The three-year aged membrane values are frequently regarded as being representative of "long term" reflectivity. However, this relationship is based on standardized testing and does not take into account site-specific issues or differences between membrane types. Membrane dirt pick-up is determined by many factors including location, roof slope, and the chemistry of the membrane. Discussion of location is beyond the scope of this article, although it is likely that a roof in an industrialized area could get dirtier than a similar roof in a rural area. There is significant anecdotal evidence that single-ply roofs without standing water stay cleaner than those with poor drainage. Single-ply assemblies with tapered polyiso, enabling good drainage, likely stay cleaner longer than roofs with limited to no slope and poor drainage, all other things being equal.

In terms of single-ply membrane type, PVC contains liquid plasticizers that migrate to the surface, which may make the membrane feel slightly sticky. Depending on the exact formulation, PVC can become gray with dirt that does not readily wash off.

As compared to PVC, TPO membranes are unlikely to exhibit stickiness or tackiness. Long-term dirt retention of TPO membranes depends on the type of dirt (e.g., dust versus industrial contaminants) and the smoothness of the membrane surface. By accelerating the aging using the same UV exposure test as in the ASTM D6878 TPO Specification, it is possible to get an indication of changes in surface morphology. The following pictures, taken with a 100X microscope, show the surface of standard TPO compared to that of GAF EverGuard Extreme® after exposure to over four times the ASTM D6878 requirement.

The standard TPO developed a rougher surface compared to that of GAF EverGuard Extreme®, the latter formulated for outstanding UV and heat resistance. This would suggest that the dirt retention of GAF EverGuard Extreme® might be lower than standard TPO and therefore lead to higher output when used in conjunction with bifacial solar panels. It is worth noting that the D6878 specification calls for an inspection of the surface with a 7X eyepiece, while the pictures above were taken using 100X magnification.

At the GAF Cedar City, Utah, facility, EverGuard Extreme® membrane has been installed on a lower roof in front of the building. As shown in the following photographs taken at mid-day during the summer over the past five years, the amount of reflection up onto the adjacent wall is still visibly noticeable.

The pictures help demonstrate the sun's energy that would be available via reflection to bifacial solar panels had any been installed. As noted by NREL, shown in the following figure, there are many variables to be considered when mounting bifacial solar panels:

However, given that annual power output gains of around 30 'Äì 35% have been demonstrated when bifacial solar panels were installed over substrates with a solar reflectance of 0.5 'Äì 0.6, then a membrane such as GAF EverGuard Extreme®, with a potential to maintain high reflectance over a long time period, could provide a major advantage.

In summary, bifacial solar panels can potentially increase the output relative to a traditional solar array by upwards of 30%. It makes sense to protect those gains over the long term by choosing a membrane designed for long life and that has the potential to better resist dirt retention during that time. The right choice of membrane is important for any solar installation, but for bifacial panels it becomes even more so.


*Trade and company names or company products referred to herein are intended only to describe the materials and products discussed. In no case do these references imply recommendation or endorsement, nor does it imply that the particular products are the best available for the purpose discussed.

About the Author

Thomas J Taylor, PhD trabaja para GAF como asesor de Ciencias de la Construcción y Techado. Tom tiene más de 20 años de experiencia en la industria de productos para la construcción y durante todo ese tiempo ha trabajado para compañías de fabricación. Obtuvo su PhD en Química en la Universidad de Salford, Inglaterra, y tiene aproximadamente 35 patentes. El enfoque principal de Tom en GAF es el diseño del sistema de techos y la reducción del consumo energético en las construcciones. Bajo la guía de Tom, GAF ha desarrollado la TPO con una resistencia inigualable a los factores climáticos.

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Aislante para techos: una inversión positiva para reducir el carbono total

¿Alguna vez has pensado en que los productos de construcción pueden reducir las emisiones de dióxido de carbono de tu edificio? When considered over their useful life, materials like insulation decrease total carbon emissions thanks to their performance benefits. Read on for an explanation of how this can work in your designs.What is Total Carbon?Total carbon captures the idea that the carbon impacts of buildings should be considered holistically across the building's entire life span and sometimes beyond. (In this context, "carbon" is shorthand for carbon dioxide (CO2) emissions.) Put simply, total carbon is calculated by adding a building's embodied carbon to its operational carbon.Total Carbon = Embodied Carbon + Operational CarbonWhat is Embodied Carbon?Embodied carbon is comprised of CO2 emissions from everything other than the operations phase of the building. This includes raw material supply, manufacturing, construction/installation, maintenance and repair, deconstruction/demolition, waste processing/disposal of building materials, and transport between each stage and the next. These embodied carbon phases are indicated by the gray CO2 clouds over the different sections of the life cycle in the image below.We often focus on "cradle-to-gate" embodied carbon because this is the simplest to calculate. "Cradle-to-gate" is the sum of carbon emissions from the energy consumed directly or indirectly to produce the construction materials used in a building. The "cradle to gate" approach neglects the remainder of the embodied carbon captured in the broader "cradle to grave" assessment, a more comprehensive view of a building's embodied carbon footprint.What is Operational Carbon?Operational carbon, on the other hand, is generated by energy used during a building's occupancy stage, by heating, cooling, and lighting systems; equipment and appliances; and other critical functions. This is the red CO2 cloud in the life-cycle graphic. It is larger than the gray CO2 clouds because, in most buildings, operational carbon is the largest contributor to total carbon.What is Carbon Dioxide Equivalent (CO2e)?Often, you will see the term CO2e used. According to the US Environmental Protection Agency (EPA), "CO2e is simply the combination of the pollutants that contribute to climate change adjusted using their global warming potential." In other words, it is a way to translate the effect of pollutants (e.g. methane, nitrous oxide) into the equivalent volume of CO2 that would have the same effect on the atmosphere.Today and the FutureToday, carbon from building operations (72%) is a much larger challenge than that from construction materials' embodied carbon (28%) (Architecture 2030, 2019). Projections into 2050 anticipate the operations/embodied carbon split will be closer to 50/50, but this hinges on building designs and renovations between now and 2050 making progress on improving building operations.Why Insulation?Insulation, and specifically continuous insulation on low-slope roofs, is especially relevant to the carbon discussion because, according to the Embodied Carbon 101: Envelope presentation by the Boston Society for Architecture: Insulation occupies the unique position at the intersection of embodied and operational carbon emissions for a building. 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By Authors Kristin Westover

28 de diciembre de 2023

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Ciencia de la construcción

Puentes térmicos en sujetadores de techo: por qué la industria debería prestar atención

What is going on here?No, this roof does not have measles, it has a problem with thermal bridging through the roof fasteners holding its components in place, and this problem is not one to be ignored.As building construction evolves, you'd think these tiny breaches through the insulating layers of the assembly, known as point thermal bridges, would matter less and less. But, as it happens, the reverse is true! The tighter and better-insulated a building, the bigger the difference all of the weak points, in its thermal enclosure, make. 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Likewise, The National Energy Code of Canada for Buildings: 2020 addresses thermal bridging of a number of building components, but also explicitly excludes fasteners: "in calculating the overall thermal transmittance of assemblies…fasteners need not be taken into account" (Section 3.1.1.7.3). Admittedly, point thermal bridges are often excluded because it is challenging to assess them with simple simulation tools.Despite this, researchers have had a hunch for decades that thermal bridging through the multitude of fasteners often used in roofs is in fact significant enough to warrant study. Investigators at the National Bureau of Standards, Oak Ridge National Laboratory, the National Research Council Canada, and consulting firms Morrison Hershfield and Simpson Gumpertz & Heger (SGH), have conducted laboratory and computer simulation studies to analyze the effects of point thermal bridges.Why Pay Attention Now?The problem has been made worse in recent years because changes in wind speeds, design wind pressures, and roof zones as dictated by ASCE 7-16 and 7-22 (see blogs by Jim Kirby and Kristin Westover for more insight), mean that fastener patterns are becoming denser in many cases. This means that there is more metal on average, per square foot of roof, than ever before. More metal means that more heat escapes the building in winter and enters the building in summer. By making our buildings more robust against wind uplift to meet updated standards, we are in effect making them less robust against the negative effects of hot and cold weather conditions.So, how bad is this problem, and what's a roof designer to do about it? A team of researchers at SGH, Virginia Tech, and GAF set out to determine the answer, first by simplifying the problem. Our plan was to develop computer simulations to accurately anticipate the thermal bridging effects of fasteners based on their characteristics and the characteristics of the roof assemblies in which they are used. In other words, we broke the problem down into parts, so we could know how each part affects the problem as a whole. We also wanted to carefully check the assumptions underlying our computer simulation and ensure that our results matched up with what we were finding in the lab. The full paper describing our work was delivered at the 2023 IIBEC Convention and Trade Show, but here are the high points, starting with how we set up the study.First, we began with a simple 4" polyisocyanurate board (ISO), and called it Case A-I.Next, we added a high-density polyisocyanurate cover board (HD ISO), and called that Case A-II.Third, we added galvanized steel deck to the 4" polyiso, and called that Case A-III.Finally, we created the whole sandwich: HD ISO and ISO over steel deck, which was Case A-IV.Note that we did not include a roof membrane, substrate board, air barrier, or vapor retarder in these assemblies, partly to keep it simple, and partly because these components don't typically add much insulation value to a roof assembly.The cases can be considered base cases, as they do not yet contain a fastener. We needed to simulate and physically test these, so we could understand the effect that fasteners have when added to them.We also ran a set of samples, B-I through B-IV, that corresponded with cases A-I through A-IV above, but had one #12 fastener, 6" long, in the center of the 2' x 2' assembly, with a 3" diameter insulation plate. These are depicted below. The fastener penetrated the ISO and steel deck, but not the HD ISO.One visualization of the computer simulation is shown here, for Case B-IV. The stripes of color, or isotherms, show the vulnerability of the assembly at the location of the fastener.What did we find? The results might surprise you.First, it's no surprise that the fastener reduced the R-value of the 2' x 2' sample of ISO alone by 4.2% in the physical sample, and 3.4% in the computer simulation (Case B-I compared to Case A-I).When the HD ISO was added (Cases II), R-value fell by 2.2% and 2.7% for the physical experiment and computer simulation, respectively, when the fastener was added. In other words, adding the fastener still caused a drop in R-value, but that drop was considerably less than when no cover board was used. This proved what we suspected, that the HD ISO had an important protective effect against the thermal bridging caused by the fastener.Next, we found that the steel deck made a big difference as well. In the physical experiment, the air contained in the flutes of the steel deck added to the R-value of the assembly, while the computer simulation did not account for this effect. That's an item that needs to be addressed in the next phase of research. Despite this anomaly, both approaches showed the same thing: steel deck acts like a radiator, exacerbating the effect of the fastener. In the assemblies with just ISO and steel deck (Cases III), adding a fastener resulted in an R-value drop of 11.0% for the physical experiment and 4.6% for the computer simulation compared to the assembly with no fastener.Finally, the assemblies with all the components (HD ISO, ISO and steel deck, a.k.a. Cases IV) showed again that the HD ISO insulated the fastener and reduced its negative impact on the R-value of the overall assembly. The physical experiment had a 6.1% drop (down from 11% with no cover board!) and the computer simulation a 4.2% drop (down from 4.6% with no cover board) in R-value when the fastener was added.What Does This Study Tell Us?The morals of the study just described are these:Roof fasteners have a measurable impact on the R-value of roof insulation.High-density polyisocyanurate cover boards go a long way toward minimizing the thermal impacts of roof fasteners.Steel deck, due to its high conductivity, acts as a radiator, amplifying the thermal bridging effect of fasteners.What Should We Do About It?As for figuring out what to do about it, this study and others first need to be extended to the real world, and that means making assumptions about parameters like the siting of the building, the roof fastener densities required, and the roof assembly type.Several groups have made this leap from looking at point thermal bridges to what they mean for a roof's overall performance. The following example was explored in a paper by Taylor, Willits, Hartwig and Kirby, presented at the RCI, Inc. Building Envelope Technology Symposium in 2018. In that paper, the authors extended computer simulation results from a 2015 paper by Olson, Saldanha, and Hsu to a set of actual roofing scenarios. They found that the installation method has a big impact on the in-service R-value of the roof.They assumed a 15,000-square-foot roof, fastener patterns and densities based on a wind uplift requirement of 120 pounds per square foot, and a design R-value of R-30. In this example, a traditional mechanically attached roof had an in-service R-value of only R-25, which is a 17% loss compared to the design R-value.An induction-welded roof was a slight improvement over the mechanically attached assembly, with an in-service value of only R-26.5 (a 12% loss compared to the design R-value).Adhering instead of fastening the top layer of polyiso resulted in an in-service R-value of R-28.7 (a 4% loss compared to the design R-value).Finally, in their study, an HD polyiso board was used as a mechanically fastened substrate board on top of the steel deck, allowing both layers of continuous polyiso insulation and the roof membrane to be adhered. Doing so resulted in an in-service R-value of R-29.5, representing only a 1.5% loss compared to the design R-value.To operationalize these findings in your own roofing design projects, consider the following approaches:Consider eliminating roof fasteners altogether, or burying them beneath one or more layers of insulation. Multiple studies have shown that placing fastener heads and plates beneath a cover board, or, better yet, beneath one or two layers of staggered insulation, such as GAF's EnergyGuard™ Polyiso Insulation, can dampen the thermal bridging effects of fasteners. Adhering all or some of the layers of a roof assembly minimizes unwanted thermal outcomes.Consider using an insulating cover board, such as GAF's EnergyGuard™ HD or EnergyGuard™ HD Plus Polyiso cover board. Installing an adhered cover board in general is good roofing practice for a host of reasons: they provide enhanced longevity and system performance by protecting roof membranes and insulation from hail damage; they allow for enhanced wind uplift and improved aesthetics; and they offer additional R-value and mitigate thermal bridging as shown in our recent study.Consider using an induction-welded system that minimizes the number of total roof fasteners by dictating an even spacing of insulation fasteners. The special plates of these fasteners are then welded to the underside of the roof membrane using an induction heat tool. This process eliminates the need for additional membrane fasteners.Consider beefing up the R-value of the roof insulation. If fasteners diminish the actual thermal performance of roof insulation, building owners are not getting the benefit of the design R-value. Extra insulation beyond the code minimum can be specified to make up the difference.Where Do We Go From Here?Some work remains to be done before we have a computer simulation that more closely aligns with physical experiments on identical assemblies. But, the two methods in our recent study aligned within a range of 0.8 to 6.7%, which indicates that we are making progress. With ever-better modeling methods, designers should soon be able to predict the impact of fasteners rather than ignoring it and hoping for the best.Once we, as a roofing industry, have these detailed computer simulation tools in place, we can include the findings from these tools in codes and standards. These can be used by those who don't have the time or resources to model roof assemblies using a lab or sophisticated modeling software. With easy-to-use resources quantifying thermal bridging through roof fasteners, roof designers will no longer be putting building owners at risk of wasting energy, or, even worse, of experiencing condensation problems due to under-insulated roof assemblies. Designers will have a much better picture of exactly what the building owner is getting when they specify a roof that includes fasteners, and which of the measures detailed above they might take into consideration to avoid any negative consequences.This research discussed in this blog was conducted with a grant from the RCI-IIBEC Foundation and was presented at IIBEC's 2023 Annual Trade Show and Convention in Houston on March 6. Contact IIBEC at https://iibec.org/ or GAF at BuildingScience@GAF.com for more information.

By Authors Elizabeth Grant

17 de noviembre de 2023

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